Home » It’s Wrenching Wednesday, Let’s Talk Needlessly Complex Repairs

It’s Wrenching Wednesday, Let’s Talk Needlessly Complex Repairs

Ww Unexpected Ts
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“It’s never easy.”

This was a common refrain from my Dad almost every time he spun his Craftsmans in the garage, usually uttered with far more knowing expectation than frustration, especially if he was working on his MG Midget. For every instance of something going as expected or even surprisingly easily (like the time he made a piston-ring compressor out of a coffee can and then used it to slide the MG’s pistons in like butter, there were ten patience-testing trials that sprang from shoulda-been-simple jobs

Vidframe Min Top
Vidframe Min Bottom

Our indefatigable Stephen Walter Gossin can surely relate, as lately he’s been wrestling with a fifth-gen Mercedes SL. Even a fuse change can be an ordeal in this thing, as Stephen explained this morning in the Autopian Slack channel:

Another fun example of why the R230 can suck it: if you try to jump-start the battery, or hook up either battery in the wrong sequence, you blow a fuse under the passenger floorboard and under the subwoofer. Look at how ridiculous the process is just to change that fuse:

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The fuse is under the floorboard, and under the subwoofer. A fuse that commonly blows per the ridiculous 2-battery setup in that car. I’m telling you, from an engineering perspective, this is the worst car out of the 148 cars I’ve wrenched on.

Indeed, what a hassle! Now it’s your turn, let’s talk about the cars (and trucks, and motorcycles, or anything really) that do not make it easy when a job coulda-woulda-shoulda been simple. And-or cheap, hoo boy …

To the comments!

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Lifelong Obsession
Lifelong Obsession
7 hours ago

Let’s say your ‘01 Volvo XC70 needs a new rear-view mirror, as the old one is cracked and discolored from twenty-something years and 300,000 miles. Just grab one from from a junkyard, right? Not so simple! There’s some kind of security module inside that will keep your key fob and interior lights from working, and not just that – it has to be programmed to the car. The usual fix is to swap the entire circuit board from the old mirror. Whose brilliant idea was that?

LMCorvairFan
LMCorvairFan
7 hours ago

Replacing the ignition switch my 70 Olds 442. It was a tilt column and required about 18 solid hours of disassembly and reassembly to do. Probably the most overcomplicated design I’ve experienced. Of course it failed in January in Saskatchewan when it has to be 9000 below zero. Nothing compared to that experience, I’ve rebuilt automatic transmissions, set the valves on many DOHC bikes, rebuilt IRS suspensions. That job was a nightmare.

mergatroy6
mergatroy6
10 hours ago

All I would like to know is how to put the parking brake into service mode on a 2021 NX300. I google it and all the videos require jumping OBD ports or pulling the assembly off and jumping the brake winder directly. There has to be a simpler way to do a brake pad swap.

Fred Fedurch
Fred Fedurch
11 hours ago

Dodge Journey battery swap. It’s inside the front wheel well behind the headlight. Good luck, and may the odds be with you.

Jatkat
Jatkat
12 hours ago

2001 Mazda Tribute/Ford Escape with the V6. The fucking alternator. Ford, in their galactically infinite wisdom mounted a frequently replaced wear item at the rear and bottom of their transversely mounted V6, which was already a tight squeeze for that engine bay. Replacement included total disassembly of the passenger side front suspension. Fishing the goddamn alternator out was hard enough, putting the new one in was even worse. Piece of shit. I’d be pretty reluctant to ever own a transversely mounted V-engined car ever again. Funnily enough, I currently own the second generation of that same car with a 4 cylinder, which is just about the easiest to repair car I own.

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