The hot sun beamed unrelentingly onto my face as I lay on gravel at a sketchy impound lot in Fontana, California, wrestling a crappy contraption made of tube steel off the back of a dilapidated Jeep Grand Cherokee. How the hell did I get here? The answer to that question is simple: The Jeep gods sent me to pick up the Holiest of all Jeep Grand Cherokee parts: the coveted spare tire carrier. It was offered as a dealer-installed option in the 1990s, but few Grand Cherokee owners opted for it. Now it’s so rare that only a handful of images of it exist on the internet, and you can forget about hoping to see one in-person. Somehow, though, I just bought one, and I’m now going to give you an exclusive, up-close look at the rarest, most highly-sought-after part ever available for the first-generation Jeep Grand Cherokee. Prepare your souls.
Why The Spare Tire Carrier Is So Useful For A Jeep Grand Cherokee ZJ
This information you’re about to read is nowhere else on the web, because by the time the internet hit its stride in the early 2000s, there were probably only a dozen or so of these MOPAR spare tire carriers left in existence. The spare tire carrier is the ultimate optional accessory for a Jeep Grand Cherokee, in large part because of what 1990s auto journalists considered the “ZJ” Jeep’s greatest flaw: Lack of cargo space. When New Car Test Drive reviewed the 1996 model, it wrote:
The spare tire, stowed on the side of the rear storage compartment, cuts into the cargo space. The Grand Cherokee’s key competitors have moved spare tire stowage underneath, operating on the theory that tire changes will be extremely rare since so few 4-door sport-utilities ever venture into off-road regions filled with sharp rocks and the like.
Car and Driver’s review of the first model-year Jeep Grand Cherokee (1993) even mentioned the coveted tire carrier that is the subject of this article, writing:
If station-wagon capability is important to you, make sure you get the outside spare-tire mount. The inside mount stands the spare up on the left, just behind the second seat, where it hogs too much of the load floor.
Watch this Motorweek review and you’ll hear John Davis decry the ZJ’s upright spare tire sitting in the cargo area, saying:
The somewhat narrow Grand Cherokee has about 2.5 cubic feet less total cargo space than an Explorer, and the spare tire mounted back there takes up a lot of room. Jeep says they kept width down and the spare inside for better offroad maneuverability.
It’s one of three “misses” that Motorweek mentions in its conclusion, along with less-than-optimal braking stability and engine NVH issues:
The reasoning that Jeep gave Motorweek for packaging the spare in the cargo area makes sense. By mounting the spare there, as shown above, the floor remains relatively high, which is important since the fuel tank sits below.
In 1999, when Jeep replaced the ZJ with the “WJ” Grand Cherokee, the company changed its tune, appeasing car journalists by moving the spare under the floor. The result? The fuel tank dropped; look at how low it sits in this picture from aftermarket-bumper manufacturer Paramount Automotive:
The fuel tank is so low that a number of off-road enthusiasts have actually cut out the spare tire well integrated into the Jeep’s rear floor just so they could move the gas tank up and away from off-road obstacles.
But neither the ZJ’s upright spare nor the WJ’s tire well in the cargo area is the proper solution to Jeep’s spare tire packaging conundrum, because as I wrote in a headline a few years back, “The Proper Spot For A Spare Tire Is On The Rear Door.” Let’s quote that article’s main point:
Packaging the tire on the back door is simply the best solution. It doesn’t eat into cargo space, it doesn’t compromise ground clearance or departure angle, it doesn’t limit how big the spare can be (though it may require some reinforcement of the door if you put 40s on it), it doesn’t get too filthy during off-roading, it’s easily accessible and, most importantly, it’s downright sexy.
Seriously, show me one SUV that doesn’t look better with a spare tire on the back? Hell, even the tiny Ford EcoSport looks better with a big cylinder hanging off its tail.
Plus, you can customize these tire carriers with political opinions or funny off-road-y text, so that’s always fun.
I do mention that there are a few downsides to a rear tire carrier such as reduced visibility, fewer rear door options (hatch and tailgate are out), more difficulty opening that door (which has to be fairly stiff to handle all that weight), and a few more. But regardless, the rear spare tire carrier is the best spare tire carrier, especially for an off-road vehicle. There’s no question about it.
Picking Up The Rare Part From An Impound Lot In Fontana, California
The photo you see above popped up on my screen as I scrolled through my daily (okay, hourly) Jeep search on Facebook Marketplace. “Holy crap, it’s a factory spare tire carrier!” I exclaimed before jamming my phalanges hard against my keyboard until the seller and I had set up a time for me to snag the rare contraption the following day.
[Editor’s Note: Look, I am no one to judge anyone’s automotive fetishes, but damn, this contraption is so half-assed. Look how the re-located license plate covers half of the Jeep badge:
Someone saw this and said “ah, good enough.” Do people really covet these things? Really? There’s plenty of aftermarket options. I’m a little baffled. That said I’m not here to yuck David’s or anyone’s yum. – JT]
Unfortunately, the seller only had the following night after 8 P.M. available, but — realizing that this was a once in a lifetime opportunity — I jumped on it, and wrenched on that Jeep in the dark that Tuesday night.
I only managed to snag the hatch that evening, but I returned back on Sunday to snag the main swing-out carrier:
I thought I was paying $250 for this thing, which was already absurdly high, but after yanking the hatch, bumper cover, bumper, and the main tire carrier (which is part of the hitch), the seller began thinking I was ripping him off. “Why do you need all of those part just for a tire carrier?” he asked as he jacked the price up another $100. I wasn’t thrilled with this, telling him the tire carrier doesn’t work without the hatch, and that bumper isn’t going to be much use to anyone with a hole in it.
Anyway, I threw him another $40, because I kind of understood where he was coming from. The way Jeep mounted this tire-carrier required modifications to quite a few parts, and it was clearly an afterthought. Let’s have a look at the engineering behind this crude contraption.
An Exclusive Close Look At The Jeep ZJ Spare Tire Carrier
Okay, get ready for some hyper-exclusive content. Here’s how this super-rare tire carrier works. It all starts with a regular, run-of-the-mill Reese hitch [Editor’s Note: Who else just learned the official name of this thing right now? PS I read the comments and realized it’s a brand name, so okay, I get it no need to yell at me more. – JT], which is held to the bottom of the Jeep via six nuts that thread onto studs sticking straight down from the Jeep’s main structural rails:
Here are two of the three studs on one side of the Jeep (in the image, I’m actually removing the studs by jamming two nuts against one another, then putting a socket over top of them and twisting. The tension in the threads between the two nuts locks them into place, allowing for the stud, and not the nuts, to rotate, thus releasing the stud from the Jeep):
The Reese hitch that forms the basis for the tire carrier has been modified in three main ways. First, this bracket, which includes a wedge to slow down and pinch the swing-carrier when it closes, has been bolted on:
Then, on the passenger’s side of the hitch, the flat face perpendicular to the outside of the Jeep has had one hole drilled into it to hold the end of the pipe that the spare tire carrier rotates about:
Also supporting that same pipe is a bracket made up of a piece of square tube that slides right into the hitch’s lateral square tube. You can see that the internal square tube that clamps the tubular tire carrier is fastened to the hitch’s square tube via two bolts:
Okay so now that we know how the main tube (about which the swinging carrier rotates) is mounted to the vehicle (via the hitch), let’s look at the swinging carrier itself, which is shaped like a figure eight.
You can see in the photo above that the aforementioned stationary post that’s fastened to the hitch (and that bends into a vertical orientation as shown above) has some nylon bushings around it; those are there to reduce the friction as the main swinging tire assembly (which is shaped like a “figure 8”) spins about the post. If you look carefully at the photo above, you can see a bolt on the bottom flange near that lower white bushing; that’s there to act as a “stop” to prevent the tire carrier from opening too far.
The swinging assembly’s lower tube (the bottom of the “figure eight”) contains a little bracket that slots into the wedge I showed before, slowing the tire carrier down as it closes, and holding it in place so that when it unlatches there’s still a bit of friction.
The top “O” of the figure eight includes the cube(ish)-shaped bracket that holds the wheel and tire; there’s also a handle, latch, and rubber bump stop:
Here you can see the handle, which, when pulled, yanks on a little nub (via a cable) under a horizontally-oriented face of the tire carrier, actuating the latch directly above, on the other side of that horizontally-oriented face (this little metal cable needs repair):
Here is a top angle showing how that handle just pivots on a horizontally-oriented bar that’s welded to the two sides of the figure eight’s top “O.” You can also see the back side of the main bracket that the wheel and tire assembly bolts to (see the three lug studs, which here are just bolts). Also, there in silver (with a little bit of rust on top) is the latch, and on the left is the rubber bump stop:
If you look at the image below, you might have some concerns about this spare tire carrier’s structural integrity. Specifically, you might wonder how that single tube mounted to the hitch is going to hold up the whole figure-eight-shaped swinging tire carrier, especially with a heavy wheel and tire mounted up.
Well, where the hitch-mounted tube becomes vertical — I’m talking about the upright post with the nylon bushings about which the carrier swings — is actually reenforced by a steel bracket that ties into the rear bumper. Here’s a look at the bracket, which is simply bolted to the top of the bumper:
And here’s where it grabs that vertical tube (you can see a little marking where the bracket has held on for 30 years):
Here’s a look at the whole bumper, with the bracket mounted on the passenger’s side. The bumper is made of cheap, cheap sheetmetal:
In fact, because the bumper is made of such flimsy sheetmetal shaped into, essentially, a “C,” Jeep’s procedure for installing the tire carrier at a dealership involved fastening a metal strip between the bumper and the bumper bracket that holds it to the vehicle. Here’s a look at that stiffener meant to reinforce this side of the bumper, which is going to see loads from that bracket on the right that’s helping hold up the tire carrier via that vertical post:
I also found a reinforcement on the body of the Jeep itself, where the weight of the tire carrier and spare might push the bumper bracket down on a thin flange:
Here’s the steel bracket, which mounts via those two bolts you see on the flange above. It’s not exactly clear how effective this strip of steel would be at reinforcing this thin flange, but it’s there:
You really don’t want to get rear-ended in a ZJ, because the gas tank is just a few inches behind the cheap rear bumper, and the plastic bumper cover isn’t going to help you, either. That cover, by the way, features a rectangular hole to accommodate the bracket mounted to the bumper on the other side:
For context, here’s where that hole is located when the spare tire carrier is mounted up:
Okay, so now that we’ve discussed the hitch and the bumper-mounted bracket, let’s talk about the third location where this hyper-rare tire carrier is held down: The hatch.
I mention in the embedded Instagram video near the top of this post that this whole thing feels very much like an afterthought — it’s hardly an elegant bit of engineering — and nowhere is this more apparent than the hatch:
The hatch is where the swinging tire carrier latches when closed. You can see the latch in the image above just below that wiper arm; it’s part of a steel bracket that’s simply bolted to the sheetmetal hatch, crudely. Look at those allen screws just exposed! To the right and a bit below the wiper you can see the rubber bump stop where the carrier hits when you slam it.
Because this carrier covers the ZJ’s license plate location at the center of the hatch, opting for this now-rare bit of packaging brilliance required dealers to relocate the plate. They did this by drilling four holes into the left side of the hatch — two to receive rubber plugs and two to receive threaded inserts to fasten the plate. Oddly, it seems those rubber plugs are there to elevate the plate above the Jeep emblem; was Jeep okay with obscuring its badge? That seems a bit odd to me.
Just above you can see a small light. Mine appears to be missing some kind of cover/lens. I’ve been trying to find a photo of what this should look like so I can track down the parts (since I strongly doubt Chrysler developed a custom license plate light, this should be something I can find off the shelf), but so far to no avail.
Luckily, I thought to look at where the spare tire normally mounts on a Jeep Grand Cherokee. You can see that space above; there are two rubber bumpers on the driver’s side of the cargo area; the spare is squeezed against these bumpers via a J-bolt that hooks to the wall via the bracket shown above. You thread a big nut against the wheel, and it pulls the tire tightly against the wall, where the tire rests against the rubber mounts.
Vehicles equipped with the coveted-but-janky spare tire carrier don’t need that J-bolt mount, so dealers installed the black rubber cover you see above. Now that’s a random and absurdly rare part!
This Spare Tire Carrier Will Soon Adorn The Ultimate Jeep Grand Cherokee
Anyway, that was an exclusive the Jeep Grand Cherokee’s absurdly rare MOPAR external tire carrier is built. It’s not exactly a marvel of engineering (and I could just buy an aftermarket one that doesn’t hang so low and ruin my departure angle, though those tend to require a whole new rear bumper, and that changes the Jeep’s entire look), but it solves one of the ZJ’s biggest problems, and I’ve been drooling over it since I was just a kid; I can’t believe I actually found one only 90 minutes from me.
The tubular contraption will be a key ingredient in my quest to build the Ultimate Jeep Grand Cherokee, which will be based on a rare, base-trim (with crank windows and manual locks!) manual transmission model. The plan is to use OEM parts to build the ultimate overlanding Grand Cherokee, and given how important cargo space is for overlanding, this spare tire carrier is coming in clutch.
What a find.
I can just imagine some Jeep engineer getting all pissed off after Seeing that Motorweek review. “I’ll show that damn John Davis! He wants storage space? I’ll give him storage space!” This thing has all the marks of something designed in a bit of rage that by God, they were going to make work!
I’d bet a lot of money the engineering was done by the hitch company, not Jeep itself.
Does Jason think facial tissues are Kleenex? 😀
Can we pile on any more? I have questions.
The license plate light looks like ones I’ve seen thousands of trailers over the years.
Like this one: https://www.etrailer.com/Trailer-Lights/Optronics/LP41CB.html
Love me some etrailer! They seriously have the best stuff.
Here’s another:
TRUE MODS Trailer LED License Plate Light [Surface Mount] [DOT FMVSS 108] [SAE L] [Chrome-Finish] [Waterproof] [12V DC] License Tag Lights for UTV ATV Trailer Truck RV Boat https://a.co/d/iZ85VMN
Counterpoint, I can (barely) fit a 31″ spare tire in the normal trunk spot in my XJ, and still have room in the trunk for a 5 gallon gas can, 10 gallons of water, and gear for 4 adults for a 5 day offroad/backpacking/camping trip if packed efficiently since the trunk is so big. No need to deal with a tire rack every time the trunk is opened, or have the spare wheel rust on the outside. The rare times I’m moving furniture or other large things, it takes a minute to take the spare out, and leave it behind for the day, and the spare also provides storage space for a small fire extinguisher, air compressor, and tire patch kit.
Agreed, it takes up interior space, but it’s a much better thought up system than most of the aftermarket and this rear mount spare system.
If tire size is a concern, do some modification and cut/weld enough to squeeze the larger spare in.
I love OEM+ mods and upgrades, but this one seems like a poor bet. Any rock crawling or even fast driving on a washboarded dirt road with a heavier than stock full size spare could fatigue this thing to death, and then the tire will either end up back in the stock location, or on the roof, while you’re wandering in the middle of Africa.
I used to own a very ill-advised 1987 Bronco (bought it in 2007ish for $250 with a blown engine and a bad transmission). It wasn’t equipped with the Bronco’s rear mount for a spare tire so it suffered from the same problem as your Jeep as the spare took up a big chunk of the cargo space. OEM Bronco spare tire mounts were way more common so I started looking for one so I could add it – I quickly learned about all the crazy engineering behind what looks like a simple tire mount.
You know, engineering that makes it very difficult to mount one to a Bronco that didn’t come with it from the factory. Plus every forum I visited had someone preaching from on high about how terrible those mounts were and that you should buy one that replaces the bumper because they’re more stable. True, but not as cool looking as the swing mount (to me).
I don’t even know why I typed all that, though. Your rare part is kind of a monstrosity. It looks like it was engineered in a shop class and the teacher was standing over the kid’s shoulder the whole time going “Um, you forgot about xxx! Better do something about xxx! Nope, that won’t work – weld up something else!”
Still… it’s a better spare tire solution than “F*** it, give ’em a can of Fix-A-Flat.”
“F*** it, give ’em a can of Fix-A-Flat.”
I have a plug-in Prius that is a commuter for my wife & while the regular prius does indeed have a spare, THIS (an electric tire inflator + from factory can of fix-a-flat) was/is their solution b/c of the larger HV battery pack for the plugin ability. Given it is such a relatively speaking normal car I was surprised. Getting an emergency spare for piece of mind was/is my solution
Would you soda blast (or any medium), clean it up and powder coat it?
I know OEM is usually better but come on, you know this was made by a 3rd party and Mopar just slapped their name on it. You even know it looks janky. Here’s one which looks way better built ( yes, also more expensive ) and it would save you in a rear end accident vs crumple like hollow tubing does.
https://kevinsoffroad.com/collections/bumpers/products/rock-hard-4×4-patriot-series-rear-bumper-w-tire-carrier-for-bushwacker-flat-flares-for-jeep-cherokee-xj-1984-2001
So the seller had no idea you were going to be ripping the entire back half of the car off to get that rack thing? If it wasn’t headed to the scrap pile before, it is now hah
Man… I thought the XJ ones were weird
There is one HUGE downsides to rear door mounted spares:
They become your bumper if someone hits you from behind. Likely outcome: your door is toast.
I had my 06 Grand Vitara hit from behind at a slow parking lot speed. $3000 repair. New door and the floor pan needed to be straightened as the bottom of the door pushed the floor in.
And if you have your bicycle, your wicked nice, expensive carbon fiber bike you ride centuries on, it will get utterly annihilated when it too gets roped into bumper duty.
Now I’m wondering what sort of hefty, antiquated, mostly steel* behemoth of a two-wheeler would suit David (not that there’s any evidence of him riding a bicycle that I’m aware of).
*if it’s not susceptible to rust, it just wouldn’t be for him, obviously!
Raleigh Record. Dirt cheap purchase in college; wrench on it myself.
I stand corrected!
How old is it? My 10 year old self bought a new Raleigh Super Record in 1980 (I had a big, profitable paper route), rode the snot out of it for 4 years, then my dad rode it until about 10 years ago.
Having built a custom swingaway tire carrier for my Scout (the loss of internal storage space is real) I can testify there’s a lot more to it than just welding a hinge and an arm on to some tubing. My first design worked, but the geometry was off so it was mounted too high. That much weight that high up tended to make the old girl a bit squirrely at speed over expansion joints. The swingaway arm is sitting in the corner of the garage waiting for me to get started on Version 2.0.
David, another thought. Are you planning on doing a roof rack? If so, you could also stash the spare up there. Now if you are planning on an overlanding toptent, then that won’t work, but the tire would be safer up there.
In the previous article, David stated the roof mounted spare would spoil his holy grail aerodynamics. So yeah….when I think aerodynamics, rusty Jeeps spring to mind immediately.
It’s fuel economy and its rollover safety.
Oh, and NVH.
Got it. Although, I can’t imagine that tire carrier attached to the back doesn’t come with it’s own NVH. Especially vibrations and squeaks.
Oh yeah, no doubt about rattles.
I have 1993 GC with a roof mounted spare & it works great!
I can’t believe 90s American engineering was like this but alas it was.
Heaven help me, I just love DT’s sheer child-like joy over this stuff. It’s endearing.
That said, the first time you drop the bottom of that thing on a rock due to bad departure angles it’s going to bend all to snot.
Also, it appears you need to mount the hatch that matches with the tire carrier, but that hatch doesn’t seem to have the opening window. I recall you were planning to install a hatch that had the opening rear window. Are you having to trade off the hatch swap with the opening rear window for the hatch that mates with the spare tire carrier?
Honestly, I think you’d be happier replacing the rear hatch with one that has the opening window and going aftermarket on the spare tire carrier.
One last note – check how clean the undercarriage was on the donor Jeep compared to the usual Rust Belt mess, and how straightforward it was to pull the hardware and mounting studs. That’s one of the big advantages of California cars.
I’ll adapt this tire carrier to a red hatchback with lift-up glass!
I suppose you think doing multiple articles about this simultaneously over- and under-engineered piece of Jeep weirdness excuses your infidelity with the i3.
You’re probably right. 😉
He still needs the J10 for scoring parts. Maybe he can do an article on how many crankshafts fit in an i3
I, like many other just build a tire carrier on the top of my old ZJ as a 31 in tire would fit between the roof rack rails.
Whoa…there’s more going on with this thing than I thought! Having said that, I’ll happily continue dealing with my space-stealing full-size spare; at least the cover has a neat built-in storage pouch. ^_^
This is the jankiest OEM accessory that I’ve ever seen in my 45 years of life.
Give me 20′ of SCH40 pipe and a tube bender and I can cobble something better at half the cost.
Yes! It seems remarkably wimpy for its intended job. Are there no better aftermarket solutions?
The funny part to me is there’s no turning back. Once the dealer installed this thing, your Jeep was ruined. Or at least your hatch and bumper were.
2 thoughts:
1. DT have you thought about the finely calibrated suspension dynamics of this H. Grail? You just added over 100 pounds of crap hanging off the ass end of the vehicle and now it’s going to lift the front end off the ground now and sag the rear suspension.
2. After all this crazy effort to mount a tire holder, don’t cheap out with some wrong sized crappy rusty rim and flatish bald tire on this contraption. Remember it’s supposed to hold a usable spare tire.
100 pounds? That’s less that the weight of having a hooker in the trunk of my car, and that doesn’t affect handling at all.
Or, ah, so I’ve
heard, been told, readimagine.Yes but you wouldn’t hang said hooker off the rear bumper, now would you?
Anyone else find it hilarious he shot this video in front of a picture of a Fort GT Heritage Edition?
There was an also very rare wheel carrier for R50 Pathfinders, which is coveted and therefore expensive, but it’s significantly better made than this contraption. Almost all R50s had the spare mounted under the car.
Nissan was even smart enough to relocate the badging to a license plate holder:
https://i.ytimg.com/vi/kUl_dYcfElc/maxresdefault.jpg
Has to be the best ending to a video yet …
Boy that thing sure got the floor filthy. I’m assuming these pics were taken at Galpin and not DT’s apartment, but at this rate they’re both going to look like the inside of his Detroit home very soon.
It appears to be the floor of a waiting room…
Either A) the cleanest office of any salvage yard or B) the waiting area of David’s dental office. (He couldn’t wait to show off his loot).
It’s Galpin Media / The Autopian West Coast offices.
Are you replacing the bushings and giving a nice paint job?
Based on your criteria of what makes tire carriers good, this is an objectively bad one.
This does compromise departure angle; there’s no way I’d trust this with anything heavier than the stock wheel/tire; with how low it hangs, it will get filthy; and, beauty is in the eye of the beholder and all that but, I think the majority would agree this is not sexy.
I respect your desire to keep this vehicle as OEM as possible and I was delighted to see how slapdash this supposedly factory part was. The hole in the plastic bumper looks like it was (poorly) dremeled out. Is it actually like that or has the hole worn over time?
It likely wore out a bit over time. But who knows!
The whole thing is janky!