You know how we mentioned that this Sunday there will be a massive car show at, let’s see, Galpin Ford, 15505 Roscoe Blvd, North Hills, CA 91343, comprising multiple huge city blocks and so very very many cars it’ll make your automotive-appreciation glands pulsate and throb? Sure you do, what are you, some filthy animal? Of course you know. Well, we’ve been doing some planning about the show, and in one meeting, I was told about a car that signed up and was “awful.” Awful? Now I’m interested. They were trying to figure out where to put it, nobody wanted it in their section. Well, nobody but me.
You see, the car they described was a car that, to me at least, is somewhat legendary: it’s the Boonie Bug.
The Boonie Bug was a car that only existed as plans designed by Robert Q. Riley and shown in an article published in the March 1974 issue of Popular Mechanics. Well, it existed as that, and it existed in reality when determined people in backyards ordered plans, laid fiberglass, and stuck everything atop a shortened VW Type 2 bus chassis.
Look at that thing! The chassis was shortened by 16.5″ to improve the off-roadability and to prevent it from high-centering on rocks. The design is one of the few cars I can think of that has what is pretty close to an outboard-engine design, with the air-cooled, upright-fan VW flat-four engine parked out back behind the main bodywork, covered with a little hinged lid.
I also think the way that center-hinged floor cover both made a flat, sleep-able floor and enclosed a large cargo area is a pretty damn clever solution.
Sure, the Boonie Bug was admittedly strange looking, but awful? I don’t think so! I think it has a strange angular appeal, a sort of forward-raked madness that reminds me of ’60s-era show rods and other vehicles heavily influenced by the concepts and teachings of advanced bonkersism. It sure as hell wasn’t influenced by the concepts of aerodynamics, at least not as we understand them here on Earth.
Which reminds me, the Boonie Bug did find some success off Earth, at least if you believe works of fiction like the movie Total Recall, which used at least one Boonie Bug as one of the cars in the Martian settlement:
Huh, I also just noticed in that picture that there are Jacks in the Box on Mars; who knew?
Really, the Boonie Bug was a shortened bus with a steel-hoop-reinforced body made of a foam/fiberglass composite. Interestingly, this sort of composite was being considered for the body of the famous DeLorean before the decision was made to use stainless steel, and to evaluate this option, John DeLorean sent an engineer to check out a Boonie Bug to see how it held up. From ol’ Robbie Q:
It also served as a test bed for the automotive application of foam/fiberglass composite, explained in detail in the document on this site entitled One-Off Construction Using Fiberglass Over Urethane Foam. Because it had already experienced 60,000 miles of pounding on and off US roadways, the system had proven itself. John Delorean, who was considering a foam/fiberglass sandwich composite for his Delorean sports car, sent one of his engineers out to check for delamination. Engineers had been concerned that, due to the vibrations and twisting typical of an automotive application, the fiberglass skin might delaminate from the foam. No delamination was found, even after going through three winters in Ohio wherein the doors became iced over and frozen shut due to freezing temperatures. This real-world experience also cleared the way for the series of specially designed vehicles that were to follow. There is simply no other cost-effective way to build a vehicle body from scratch.
I’m not sure if anyone is really aware of how many Boonie Bugs were actually built; I’ve seen pictures of a number of them (including one that appears to retain the full original length of the donor VW Bus) and I’m sure no one is aware of how many still exist to this day. It can’t be many, but if you want to see one of these remarkable DIY beasts in person, we’ll have one at the Autopian section of the Galpin Car Show.
The era where you could build a highly customized vehicle in your backyard that you could then easily register and drive like a normal car is sadly gone. These were backyard projects, based on widely available and cheap wrecked Volkswagen mechanical parts, and not requiring any terribly specialized skills; just a general handiness and a good amount of willingness to put in a bit of work.
Growing up, it seemed like every neighborhood had at least one guy putting some fiberglass body on an old VW pan in a backyard. And these guys would then go out and drive their projects, all over the place, funny fiberglass cars with jigsaw’d wooden dashboards and lots of wood screws holding on trim, very much hardware-store grade projects, and I loved them all.
I’ll be proud to host this awful car in our section, and I can’t wait to see it in person.
“Awful?” Wait, does Craig Cheetham work for Galpin now?
Hell, I just want to drive around with a bodiless Microbus chassis.
Might even be safer that way!
These things are fucking awesome! I had no idea about them. I’d rather have one of these than a “hypercar”
That blue one looks amazing
“bonkersism” What a great word!
Remember this in PM when I was a kid. The designer R. Q. Riley also created over tge years tge Tri-Magnum, Trimuter, XR3 Hybrid, Centurion, Phoenix, Town Car amongst others.
> heavily influenced by the concepts and teachings of advanced bonkersism.
Christ, this is an amazing line and one I’m gonna steal shamelessly.
I saw one in person in Joshua Tree. Really cool vehicle.
The first one is the cutest thing I’ve ever, ever seen.
The other ones look somehow taller and more ordinary.
I mean look at that cute underbite and bright eyed headlights, and with the doors open like little ears perking up, it’s like a Pug face all happy, yeah that’s awful, awful adorable!
As a kid I remember seeing all kids of modified VWs, most of them in half-completed status (“…not requiring any terribly specialized skills”). IIRC the mayor had one with a Rolls Royce grill and a continental kit.
I never saw a Boonie Bug, but I love it.
POINT OF ORDER:
pretty sure the proper term is Jack in the Boxes.
Depends on the Jack To Box ratio.
I think it’s more like Attorneys General or Whoppers Junior.
I call it Jack Off In The Box
This would be one of the cars I’d spend the most time looking at. It’s not my kind of vehicle in purpose or appearance, but it’s interesting, which is more than I can say for that ugly new Ferrari hypercar, for just one example.
The Boonie Bug would be a perfect driveway companion for one of those VW Beetle motorhomes. Personally I prefer the Brubaker Box
My father began his subscription to PM in 1958 and continued it for the rest of his life. He kept them, too, so I grew up with decades of them available for reading and re-reading. I’ve liked the design of the Boonie Bug from the day that issue arrived but, a few years later, I realized what it really could have used is an expandable tent section like that of the subsequent Phoenix:
https://tfltruck.com/wp-content/uploads/2018/06/ad.jpg
I still prefer the looks of the Boonie Bug, though.
My buddy and I were recently talking about how you used to be able to “Just do shit”. I love that folks could just hack up a car with magazine plans and drive it around. I love cars like this and other things that people just made.
Would you rather have a cybertruck or this vehicle and cash to make up the difference?
Tough call..
This vehicle, with or without the cash. I like the CT but this is just awesome.
Not tough for me: I’d take this and the cash.
The way they’ve depreciated, I’m sure I could pick up a used CT if I suddenly decided I couldn’t live without one.
That PM cover: How to fix a food mixer
Next month: We rate top brands of fingerless gloves
Mood fixer.
Doesn’t everyone know you use a chainsaw to fix those? Is that not the default tool to fix anything?
Minnesota Man Builds World’s Largest Screen Door
Whoever called this ‘awful’ needs to be slapped with a fish until they learn how to spell ‘GLORIOUS’.
Boonie Bug? More like Booty Bug*!
(*Booty mostly from sea turtles and cetaceans)
I’m glad that the Autopian contingent was there to stand up for car culture.
It may not have fit other’s criteria for their areas, but “awful”? I hope you made them feel appropriately bad for shaming such a rare and interesting car.
I bet 80% of the other cars at the show have little interesting about them other than maybe 0-60 times and for being really expensive. And I bet/hope the Boonie Bug will get more questions and more interest than most.
Well put – I can’t imagine how anything that’s street legal (I mean theoretically as least) and was made in reasonable quantities for what it was could be awful. For me, awful is usually what happens when someone takes something that meets those criteria and then does questionable stuff to it themselves.
When I was in high school there was one of these in a neighbor I used to cut through on my way to school. Never stopped to talk to the owner, but the rumor was he had other crazy looking cars stored somewhere.
“The era where you could build a highly customized vehicle in your backyard that you could then easily register and drive like a normal car is sadly gone.”
Come to Illinois, where you can absolutely still do this.
Years ago I was researching “specially constructed” (read: kit car) rules in Illinois, and I determined that it would be possible to build a go-kart from a kit and successfully register it for legal road use here. It would not be all that hard, just a matter of crossing a few I’s and dotting some T’s as far as required equipment. The only difficulty really is finding DOT-approved tires in an appropriately small size.
I had figured out everything I would have needed and was ready to do it. Would have been a hoot driving it around with a plate attached and I’m sure I would have gotten pulled over constantly, not to mention the very real safety concerns. But then my wife became pregnant, so a bit of sanity prevailed. My daughter is 11 now so as you can see I got right back on that plan. 😀
Mechanix Illustrated published plans for a street legal go kart called the Highway Kart decades ago. I can’t even imagine doing that in today’s world, but somebody drove one much of the way around the world.
-saw this on Brian Lohnes yt channel a couple weeks back. Not affiliated, but enjoy his gearhead coverage
Don’t give Mercedes any ideas ha ha
Awful-ly cool, I think is what they must have meant.
Based on some experience of the “Popular Mechanics” days — even if I was busy reading Tom McCahill in “Mechanix Illustrated” most of the time — I wonder how many half-finished Boonie Bugs still languish in dusty garages.
A friend’s father embarked on an eventually fruitless “sports car” project involving a Devin body and, of all things, a Henry J chassis. A four-cylinder Henry J, mind you. I sometimes wonder if the body is still hanging in the rafters of that garage….
I actually have a bit of experience with making fiberglass over foam body panels! We used that technique building a car in college, and the results were quite impressive. We had a local restoration guy who worked with us to get the panels to match, side-to-side, and so forth.
The foam came in big blocks, and we glued them together using Big Stuff expanding foam, shaped them by cutting and sanding, then laid fiberglass over the outer surface. After that set up, we cut most of the foam out of the shape, then laid fiberglass on the back side, incorporating bracing as necessary. It was a really interesting process.
That sounds like a great project! Tell us more!
There doesn’t seem to be a whole lot of info on the car online, but here’s a pic of it in foam: https://www.8thcivic.com/media/modeling-the-project-in-foam.27994/
Dope!
You had me at Boonie Bug.